KNOWLEDGE
FACTORY TRAINED OTJ EXPERIENCE ENGINEERING SUPPORT
Cross Reference
List for Replacement Peristaltic Pump Hoses: Wanner/Vector, IR/Albin, Bredel, Abaque/PSG
Dover, Verder
Industrial grade peristaltic pumps, aka “hose pumps”, are a type of sealless
positive displacement pump having excellent suction lift and excelling at
pumping difficult to pump liquids. Due to their simplistic design consisting
of a hose which is compressed, they are often used to transfer viscous
liquids and liquids containing a high percentage of solids, which includes
waste water, chemical slurries and food processing applications.
Depending upon the specific pump model, the only maintenance required for
this type of pump are replacement hoses and hose lubrication. The hoses
which are used in industrial grade peristaltic pumps are typically designed
to last >1500 hours of usage. Most peristaltic pump brands offer their hoses
in similar materials and functionally they all operate on a similar
principle. Following is a brief summary of the 6 most common industrial
peristaltic pump brands in alphabetical order with a universal cross
reference chart for ordering replacement hoses.
Abaque
Style: Shoe Flow Range: 0.6 - 237 GPM Maximum Pressure: 232
PSIG Hoses: Natural Rubber, Buna (NBR), EPDM, Hypalon
Style: Shoe Flow Range: 0.7 - 475 GPM Maximum Pressure: 232
PSIG Hoses: Natural Rubber (including food grade), Buna (NBR,
including food grade), EPDM, Hypalon
Hua Yun
Style: Lubricated Roller (<232 PSIG) Flow Range: 0.04 - 445 GPM
Maximum Pressure: 232 PSIG Hoses: Natural Rubber (including food
grade), Buna (NBR, including food grade), EPDM
Vector
Style: Shoe (<218 PSIG), Roller (<100 PSIG) Flow Range: 0.03 -
135 GPM Maximum Pressure: 218 PSIG Hoses: Natural Rubber, Buna
(NBR, including food grade), EPDM, Hypalon, Varprene (Norprene),
Pharmed
Verder
Style: Shoe (<232 PSIG), Roller (<58 PSIG) Flow Range: 0.06 GPH -
396 GPM Maximum Pressure: 232 PSIG Hoses: Natural Rubber, Buna
(NBR, including food grade), EPDM, Hypalon, Verderprene
Pump Design Comparisons All brands have a similar
flow rate and pressure range with some of the highest capacity pumps having
multiple pump heads mounted to a single gear motor.
There are two
primary hose compression designs, using a “shoe” and using “rollers”. The
shoe design contains two or more rounded profiles which pinch a section of
the hose as they are rotated. The external area where compression occurs is
filled with a lubricant to reduce the friction of the shoe as it slides
against and compresses the hose. A roller design typically requires only a
light grease lubrication on the external surface of the hose because the
rolling nature of compression results in less friction. Roller designs are
limited to <100 PSIG discharge pressures whereas shoe designs are limited to
<232 PSIG. The exception is with the Hau Yun design which uses a hybrid
“lubricated roller” design, so it has the lubrication of a shoe design using
a roller method for compression and thus can operate at pressures <232 PSIG
and the hoses tend to last longer due to less shear against the hose surface
and they also happen to utilize a thicker walled hose.
The following
hose size comparison chart enables you to cross-reference the dimensions of
your hose to hoses used for other manufacturers and it is not coincidence
that most of the hose dimensions are the same; this is because there are
only a few actual “hose manufacturers” and thus most peristaltic hose pump
manufacturers are procuring their hoses from the same few vendors. Notice
that while the ID is identical, the OD (in most cases) only varies by 1 mm
and it is primarily the length which varies the most. Thus, we represent the
Vector and Hua Yun brands which enables us to supply replacement hoses for
all the major brands of peristaltic pumps, trimming the hoses as needed.
If you are going to obtain your replacement hose from a distributor of
another brand, be sure to measure your hose ID, OD and length as
confirmation; especially the hose ID because in the USA the fittings adapted
to the metric sized hoses may vary, so just because you have a 1½”
connection doesn’t mean you have a 38mm hose ID, a 1½” connection is
commonly adapted to 32mm and 40mm ID hoses. Length is important also, it is
acceptable to trim a longer hose, but there is no way to properly “extend” a
short hose.
If you require a replacement pump hose or have a tough pumping
application and would like to investigate alternatives to reduce downtime
and associated costs, please contact us today!